Dallas Orthodontic Dental Lab

Our Laboratory Products & Services

Retainers and appliances first, with dentures and crown & bridge also available.

Full-service dental lab

Ortho First. Full Service, Too.

Orthodontics is our specialty and our passion. RDL Labs is one of the few labs that truly specializes in orthodontic work: retainers, expanders, space maintainers and habit appliances. We're also a full-service lab, so the same team that makes your retainers takes care of your dentures, partials, repairs and relines.

Orthodontics, our specialty
Dentures & partials
Same-day repairs · Dallas area
Relines
Night guards & splints

Same-day repairs and relines Same-day repairs & relines: Dallas area only for now Cases received by 8-9am are usually back the same day, around 1-2pm. Call 972-741-8252 to set one up.

Digital Bracket Removal

Retainers in Hand Before the Brackets Come Off

Skip the post-debond impression. Scan at the last adjustment with brackets still on. We remove them digitally and build Essix or Hawley retainers on the finished smile, so they're in your office before the debond appointment.

Start a Retainer Case

Scan at last adjustment
Brackets on, or send your STL.
We digitally debond
Brackets removed, model refined for a precise fit.
Ready before debond day
Retainers arrive ahead of the appointment. Deliver them the moment the braces come off.

Denture Bite Block

Wax bite block (bite rim) to record the bite.

Denture Set Teeth / Try-In

Teeth set in wax for a try-in before the denture is finished.

Dentures

Full Upper or Lower Dentures

Essix Retainer

RDL offers digital bracket removal. send us a scan with brackets
we will digitally remove them and fabricate an Essix retainer before debonding appointment.
Essix‑style retainers are clear
comfortable
and custom‑fit appliances designed to maintain tooth alignment after orthodontic treatment. Made from durable
transparent thermoplastic
they provide excellent retention while remaining nearly invisible for everyday wear.

Hawley Retainer

Hawley Retainer with a .030 bow choose you clasp. You can also choose a Hawley Wrap.
Hawley retainer: removable
adjustable orthodontic appliance with an acrylic palate plate and a hand bent tooth contoured metal wire to keep teeth aligned after braces. Custom and durable.

Traditional- Rapid Palatal Expander (RPE)

Lab will accept Dr. Bands or DLS bands only
Our Rapid Palatal Expander is engineered for predictable orthopedic widening of the maxillary arch
fabricated with precision‑aligned screw mechanics and high‑strength stainless‑steel framework. Each appliance is custom‑designed to ensure stable band adaptation
smooth activation
and consistent midline expansion while maintaining patient comfort.

DLS (3D)-Uni-Lateral Space Maintainer

No seperators needed
Bondable bands (can be etched for both mechanical hold and bonded to enamel)
Five minute insertion
Easy to remove
Occlusal rest option (can print up to the chewing surface of the tooth so the wire won't get bent down into the tissue.)
Custom design
Precision adaptation for better fit
Materials -Chromium-cobal alloy

DLS (3D)-Band's

Thinner
Bondable
Custom made
Easy removal
No seperators
Customizable with tubes and/or hubs for easy band removal
Material -Chromium-cobalt alloy

DLS (3D)- Bi-Lateral or Lingual Space Maintainer

No seperators needed
Bondable bands (can be etched for both mechanical hold and bonded to enamel)
Five minute insertion
Easy to remove
Custom design
Precision adaptation - fit better
Materials -Chromium-Cobalt Alloy

DLS (3D)-Crown's

Utilized in many orthodontic products such as: Rapid Palatal Expander
Herbst
E-appliances
Distalizers
etc. They have a more positive seating
have less chance of de-calcification & the perforated occlusion allows for cement extrusion.
Thinner
Bondable
Custom made
No seperators
Customizable with tubes and/or hubs for easy band removal
Occlusal holes for easy cement removal
Material -Chromium-cobalt alloy

Flexible Partial Denture

Flexible partial dentures provide a lightweight
comfortable
and highly esthetic solution for patients missing one or more teeth. Made from durable
tissue‑colored thermoplastic
these partials offer excellent retention without metal clasps
blending naturally with the patient’s smile while delivering long‑lasting strength and flexibility.

Essix Retainer with Pontic

A clear thermoformed Essix retainer with a tooth-colored pontic that fills a missing-tooth space while holding the teeth in position. Accepting scans and traditional casts.

Bleach Trays

Custom-fitted thermoformed trays for at-home tooth whitening
made from the patient's scan or model. Accepting scans and traditional casts.

Sports Guard

A custom-fitted thermoformed mouthguard that helps protect the teeth and soft tissues during contact sports and athletic activity. Accepting scans and traditional casts.

Active Essix (Anterior Reset)

A clear Essix aligner formed on a hand-reset model to make minor tooth movements
typically for mild anterior crowding or relapse. Accepting scans and traditional casts.

Lower Spring Aligner

A removable acrylic and wire appliance fabricated on a reset model to realign mildly crowded or relapsed lower anterior teeth. Accepting scans and traditional casts.

Hawley Retainer with Z-Spring

A Hawley retainer with an added Z-spring to move one or two teeth labially
such as correcting a single tooth in crossbite. Accepting scans and traditional casts.

Hawley Wrap Retainer

A wraparound Hawley retainer with a continuous .030 labial bow around the arch
so no wire crosses the occlusion between the teeth. Accepting scans and traditional casts.

Lower Bonded Retainer (3x3 / 2x2)

A fixed lingual retainer hand-bent from .028 wire and contoured to the lower anterior teeth
canine to canine (3x3) or lateral to lateral (2x2)
to hold alignment after orthodontic treatment. Accepting scans and traditional casts.

Lower Lingual Holding Arch / Nance

Fixed space maintainers that preserve arch length after early loss of primary molars: a lower lingual holding arch for the mandible or a Nance appliance with a palatal acrylic button for the maxilla. Accepting scans and traditional casts.

Transpalatal Arch (TPA)

A fixed palatal wire connecting the upper first molar bands
used for anchorage
molar control
or space maintenance. Accepting scans and traditional casts.

Bluegrass Appliance

A fixed habit appliance with a rotating roller in the palate that helps patients break a thumb- or finger-sucking habit. Accepting scans and traditional casts.

Thumb Crib / Tongue Rake

Bonded habit appliances with a crib or rake placed behind the upper anterior teeth to discourage thumb sucking or tongue thrusting. Accepting scans and traditional casts.

Flipper

A lightweight acrylic removable partial with ball clasps that replaces one or more missing teeth as an interim option. Accepting scans and traditional casts.

FLEA Expander

Fixed lower expansion appliance (FLEA) with a jackscrew for lower arch development. Accepting scans and traditional casts.

Hyrax Expander

Banded rapid palatal expander (Hyrax jackscrew) for the upper arch. Accepting scans and traditional casts.

Hard Night Guard

Hard acrylic night guard.

Soft Night Guard

A soft
flexible thermoformed night guard that cushions and protects the teeth from nighttime clenching and grinding. Accepting scans and traditional casts.

Upper & Lower Deprogrammer

A deprogramming appliance used to relax the masticatory muscles and help establish a repeatable jaw position for occlusal diagnosis and treatment. Accepting scans and traditional casts.

Gelb Night Guard

A lower-arch Gelb appliance with posterior acrylic coverage and a lingual connector
used in TMD cases to support a therapeutic jaw position and protect against bruxism. Accepting scans and traditional casts.

Premium Injected Denture

A complete denture processed with an injection-molding technique for a dense acrylic base and accurate fit. Accepting scans and traditional casts.

Immediate Denture

A complete denture fabricated before the remaining teeth are extracted so it can be seated at the extraction appointment and worn during healing. Accepting scans and traditional casts.

Stay-Plate

An acrylic removable partial with a chemically bonded pontic
used as an interim tooth replacement during healing or before a definitive restoration. Accepting scans and traditional casts.

Cast Partial Framework

A cast metal framework for a removable partial denture
designed with rests
clasps
and connectors for rigid support and retention. Accepting scans and traditional casts.

Implant Overdenture

A complete denture retained by dental implants and attachments for improved stability and retention compared with a conventional denture. Accepting scans and traditional casts.

Partial Reline

Reline of an existing partial denture.

Denture Reline - Soft

Soft (cushion) reline of an existing denture.

Denture Reline - Hard

Hard reline of an existing denture or partial.

Flat Occlusal Splint

occlusal splints: a precision‑crafted
high impact‑acrylic appliance engineered for patients who require dependable protection from bruxism and occlusal instability. Fabricated with exacting detail from high‑strength
medical‑grade materials
this splint delivers a smooth
even occlusal surface that promotes neuromuscular balance
reduces parafunctional forces
and safeguards natural dentition from long‑term wear.
Each appliance is Individually designed for optimal fit
less chair time adjustments
clarity
and durability
providing your patients with a comfortable
highly polished night guard that maintains its integrity under heavy function. Ideal for managing bruxism
TMJ‑related discomfort
and restorative case protection
our flat occlusal splint reflects the level of quality and consistency your practice expects.

Custom Tray

An individual acrylic impression tray made on a preliminary model for accurate final impressions for dentures and partials. Accepting scans and traditional casts.